VAT inc

AirWave Cushion Systems

AirWave cushion systems are the ultimate solution for efficient, eco-conscious protective packaging. With flexible film materials and cushion formats, the systems can be tailored for various business sizes and needs, solving modern logistics challenges in the mail order business. We stock models including the AirBoy nano4, AirWave1, and AirWave 2, all of which provide on-demand, air-filled cushioning at your packing station.
These air cushion machines are designed for maximum productivity, allowing you to produce air cushions as and when required. Compatible with a range of eco-friendly films, like the climate-neutral ClimaFilm-50 and PaperWave Bio, they can support the ongoing shift towards sustainable practices.
AirWave’s air cushions act as effective shock absorbers, protecting contents from bumps and impacts in transit. Tested for 3-shift operation, AirWave provides versatile, efficient and sustainable systems, improving product protection and your brand’s environmental footprint. Browse and buy today for speedy, nationwide delivery across the UK.
AirBoy nano4
AirBoy nano4
From £52.800 per unit
AirWave1
AirWave1
From £52.800 per unit
AirWave2
AirWave2
From £52.800 per unit
AirWave Cushions
AirWave Cushions
From £52.800 per unit
FAQs / Additional Info
A selection of the most commonly asked questions regarding ecommerce packaging, order fulfillment, and more
How do AirWave air cushion machines work?
Air cushion filling machines like AirWave work by inflating plastic film rolls to create air-filled cushions, which serve as protective packaging. Once loaded with a film roll, the machine seals and inflates the film as it passes through, creating either pillows or quilted patterns. Adjustable settings on the machine allow you to control the air volume and sealing temperature, producing customised cushions on-demand for various packaging needs.
What types of air cushions can AirWave machines produce?
AirWave machines can produce both air-filled pillows and quilted void fill. These versatile cushioning options cater to various product protection needs, whether you’re looking to wrap delicate items or fill large voids within a box. All systems support different film types for maximum flexibility.
How do AirWave air cushion systems support sustainability?
AirWave systems offer eco-friendly film options like ClimaFilm-50, which is climate-neutral and made from over 50% recycled materials (mostly PCR content). Additionally, PaperWave Bio cushions are created from 100% recycled paper, offering a biodegradable alternative. These films help companies significantly reduce their carbon footprint and promote sustainable packaging practices.
How fast can AirWave machines produce air cushions?
Production speeds vary by model. The AirBoy nano4 offers up to 10 metres per minute, while the AirWave2 delivers an impressive 20 metres per minute, making it suitable for high-demand environments. The adjustable speed settings allow you to adapt the output according to your specific needs.
Are AirWave air cushion machines suitable for small e-commerce businesses?
Absolutely. Models like the AirBoy nano4 are perfect for small businesses, offering fast and compact air cushion production without the need for a heat-up phase. Its compact design and efficiency make it a great choice for e-commerce startups and small packing stations.
How does the AirWave system minimise downtime during packing operations?
AirWave cushioning machines are designed for efficiency with features like quick startup, intuitive touch controls and optional Bluetooth connectivity. Additionally, some models include programmable settings and a locking system to prevent changes, which streamlines the packaging process and reduces downtime.
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